Archive for the ‘Jua Kali’ Category

Gigantic Electronics extension cable

“Safety First!”, you may think while watching the following video, but if the cheap (Chinese) polyethylene (?) extension cables just break too often due to rough handling and their low quality, chances are that someone will come up with an alternative. Like this young man in Kenya:


(no subtitles available on this one, sorry)

A young man from Kiandutu slums in Thika had always wanted to be an electrical engineer, but lack of fees denied him a chance to further his studies. And yet this has not dampen his resolve to put his mark on the world of electrical engineering.For starters, he has devised a way of making wooden extension cables, which as NTV’s Jane Ngoiri reports, is causing quite a stir in his neighbourhood. (src)

A max current set by the fuse and wooden frames that may easily burn or conduct electricity while wet probably aren’t the best conditions for this hardware hack, but hey: there’s obviously a demand for such an extension cable.

Poop piki piki for my biogas system

Piki piki means motorbike in Kiswahili

This gadget was created to solve a real problem with biogas – getting the dung to the system quickly and efficiently. Motorbikes are the taxi’s of Africa so why not? Before I tell you about the above gadget I just want to remind you about the problems we have been having to solve to get the biogas to work at home.

Installing biogas at home has a real experience in afrigadget – we have figured out by trial and error how to get the gas under pressure –

At first we tried using water pressure, but when we stepped back and looked at it we realized that it really wasn’t simple or appropriate for bush applications ..

In fact, all we needed to do was to put pressure on the bags.

The pressure wasn’t enough to run the stove until we modified the stove jets by enlarging them slightly.

Next we had to figure out how to get the dung to my digester – you see I don’t own cows but my neighbors who live a few kilometers away do and are selling it at a very nice rate of Ksh 50 (70 US cents) for two large buckets . The owners are happy to see the dung as it  accumulates in the nighttime stockades and attracts annoying flies that carry diseases if left on the land.

The problem I face is common to many folks around here, we rent houses  but we don’t have livestock. But there are huge cattle farms around us. So Dominic came up with a solution that creates jobs and moves poop quickly and efficiently.

So we went to the local juakali welder on the roadside to create a dungmobile ..a trailer designed specially for cow dung!

We tested it with a human load to ensure it is balanced … each bucket weighs about 50 kg.

And the first delivery arrived without a problem! :)   Big Thanks to Dominic Wanjihia who seems to always have a simple solution to any problem.

I know you are wondering, if it’s that easy, then why doesn’t everyone use biogas?

Now that I’ve got biogas running my kitchen I wonder why so few people have done so in Kenya. There are countless articles, publications, websites and people who will tell you that biogas is the most economical and environmentally sustainable way to produce energy. In fact, the benefits of Biogas have been known for tens of years, and hundreds of systems have been built in Kenya. But it hasn’t really taken off –  few of the installed systems are actually working and the uptake of biogas systems at a domestic level has been slower than slow – it’s virtually non-existent.  A review of biogas in Kenya reports that technical breakdowns has discouraged uptake but the main limiting factor is cost.

Here’s a simple comparison of costs – from continuing using charcoal/fuelwood or Kerosene and LPG to using various biogas options.

Options Cost (US$ ) Time to install (days) Labour Maintenance Durability
Fixed dome 1,500 – 2000 21 5 people Low Decades
Floating top 2,000 – 3,500 21 5 people Low Decades
Flexi bag envelope 400 1 1 person Low 10 – 15 years
Fuelwood  or LPG cylinders 200 (per year) 0 0 low Decades

For a simpleton like me these figures are immediately revealing – it takes 2 years to pay off a flexibag digester after which domestic fuel is free for at least the next 10 – 13 years. For the underground systems you have got to be  hugely rich, or suffering from environmental guilt to make the decision to switch to biogas – from an economic perspective it will take 10 to 20 years to pay back. You could grow your own trees and make your own charcoal  in that time frame….

Why is it so expensive for the constructed biogas systems? Because most of the biogas systems  in use are constructed systems requiring engineering and masonry, they are very expensive, take weeks to install, require experts, and intensive follow up. If they go wrong it’s a major engineering task to fix it. This is why we are promoting the flexible bag option for domestic and small industry use.

Congratulations to Skylink Award winning Kenyan  biogas innovators

We would ;like to congratulate Skylink Innovations who have just won a the Ashden 2010 Award for their biogas installations in Kenya.

Skylink recieve the Ashden Award from Sir Richard Attenborough

I thought skylink was an airline… Biogas operated planes???

Human waste digester under construction in Meru Prison

Their industrial scale system costs Ksh 1.6 million (US$ 19,753). Such installations may need to be financed by the Government institutions where they clearly make enormous economic and environmental sense for schools, prisons and other large institutions.

For small scale house hold units, we need solutions that will compete against the cost of installing LPG or using charcoal, firewood or kerosene stoves. When we talked to local Maasai near Nairobi they found the flexi bag systems appealing because they could be purchased with the sale of just 2 or 3 cows, can be rolled up and moved when they migrate, and it saves the women the work of searching for firewood, it’s hygenic because water can be heated for bathing children, while it also removes dangerous piles of rotting cow dung near the homesteads which are breeding sites for biting and disease carrying flies which affect livestock and people.

Solving the flexible biogas digester problems

You’d think that given the amount of cow dung available around rural Africa that biogas would be a big hit right? Well, its actually relatively unknown. The main reason is materials, coast and complicated technology. People in these areas use charcoal or wood for their domestic cooking needs – its not only dirty hard work to collect firewood, but it’s unhealthy and damages the environment. But, it’s free …

We believe that  biogas from cow dung holds huge promise for rural and urban areas as a cheap source of energy that can be turned into domestic use or even business anywhere in rural Kenya….eg. pasturizing milk, making yoghurt, running fridges, generators, hammer mills for grinding corn, cooking, baking, heating water, running machines… and reducing your carbon footprint.

I have recently become the latest guinea pig for Dominic Wanjihias experiments … and it has been quite a learning experience

Problem No. 1.The system needs to be cheap and mobile for communities who don’t own land or who move regularly (pastoralists)

Simply Logic flexi -bag for biogas - small, cheap and made of parts you can find in any hardware

Biogas system on a motorbike in Kenya

You may need a Dominic to help set it up

It can be dirty work - but don't let that discourage you...

After only 2 weeks it will have ballooned like this

After only 2 weeks the bag will have inflated with methane - beautiful biogas

Great party trick: The biogas will burn and amaze

Problem No. 2. The pressure is not enough to light a stove. Nothing ever works as you initially planned that’s why having a fundi like Dominic around to modify, adapt and rethink as you go along helps so much.

To create pressure Dominic got two tanks, and did some juakali pipe connections. One tank was placed above the other. The lower tank was filled with water. Long pipes and short pipes were put through the lids and specially made holes in the tanks …  It’s all about applying simple physics really…

You need a few tools - all available at tusky's or Nakumatt

Then using a pump ..(we’ll be using a modified bicycle pump next time) he was able to move the gas from the flexi bag to the lower tank and displace water to the upper tank. This water creates enough back pressure to get the stove to light.. that’s the theory … here is what happened.

A curious boda boda rider (motorbike taxi) called Victor volunteered to help… Rhoda watched in awe

Victor pumped... others set up the stove

“Houston we have a problem” …Ok, accidents are bound to happen…pressure pushed the pipe off  and Victor got soaked..just water though. The top tank fills with water as you pump biogas into the bottom tank, and the water drains back to the bottom tank as the gas is used

Course all this hard work was not for nothing – we had to make a cup of tea -

It took 15 minutes for the water to boil!

Yes we are very very proud that the system worked so Cheers! a well deserved cup of tea.

We estimate that it took about 1/4 to 1/2 of the gas in one blue tank to boil the kettle – that’s about 1/8th of a cubic meter – and the entire flexi bag contains about 5 cubic meters… which means we have about 10 hours of gas use…..and the stuff is being produced all the time (we had quite some wastage as we fooled around to get the system to work)

Well it all seemed to be going just fine when …pssssssttttt

Houston, we have another problem...we sprung a leak!

Nothing serious but we were losing a bit of gas through one of the lids (holes had been drilled through the  lids to insert pipes) …we  need to fix that before we build up any pressure in that tank.

If you are interested in biogas let us know! Leave a comment.

Bringing smiles to the slums – Jua kali dentistry in Kenya

I got this photograph from someone who had his teeth repaired in Gikomba – the center of Kenya’s Juakali innovation, and another one of Kenya’s slums . The home made gadget looks pretty terrifying but check out the results!

Looks barbaric but check out the results!

Made from brass and modelled on something much more professional, this manual tooth mould (I’m sure there’s a technical name for this gadget) is cheap and brings smiles back to faces.

Boys toys in Mathare Valley Slum Nairobi

Amid the squalor in one of Kenya’s most depressing slums, there is a surprising amount of flashy colour and fun

Njuguna makes these toys because he like to! His clients are local people in the slum but he does sell well outside of that market too.

I was especially enthralled by this scrap metal motorbike but the price was Ksh 2,500 (US$ 30) which may have been a special price for visitors like me – I couldn’t afford it!

Scrap metal gocart – boys in heaven!

Njuguna also makes beautiful micro toys for a specialist corporate market – they had been sold but he had photos

You guessed it – client was Safaricom!

Amongst all the toys were some other serious gadgets that Njuguna had put together for no specific reason -a couple of free standing windmills rotate rapidly in the narrow streets that channel the wind. They stand there like artistic monuments, but Njuguna told me that he made these constructions made from parts taken from broken cars and had put them out and was waiting for an idea to strike him regarding what to apply them to. He called it his research experiment. …  somewhere else lay another of his inventions, a waterpump  …..(should I have suggested something?)

Kids play by open sewer in Mathare Valley

Visiting Kibera was disturbing in so many ways

,

….and yet it was thoroughly invigorating and inspiring – a pleasant surprise . If you ever get a chance, do visit and seek out the Njuguna’s tucked away in narrow streets. These brilliant artists and innovators might live in what seems like the worst hell on earth, yet somehow it feels like they choose to.

Dreams can come true – Janes miraculous Mitumba story

If your dream was to become a doctor and you ended up uneducated and living in a slum, would you just give up on life? Some of us might have, but not Jane Ngoiri. Jane dreamed of being a surgeon, but she was too poor to finish school or go to college. However, today Jane is a Mitumba queen from Nairobi’s Mathare Valley slum. Mitumba is the business of selling second hand clothing that arrives in Kenya from European and American regions in massive bales.

Mitumba trader in Mathare Valley

Mitumba originally referred to used clothing but today it includes everything from clothes to shoes, bags and even kitchen utensils. Huge markets have sprouted in Nairobi where the traders buy selected items when bales are first opened, and sell them in nicely arranged stalls elsewhere. It’s easy to see how mitumba provides hundreds of jobs for the juakali but everyone is doing it and the competition is intense so prices and profits are low.  Jane came up with a clever way of getting past this by finding a unique niche. Unlike most Mitumba operators who simply sell second hand clothing, Jane adds value by taking the clothes apart and re-making clothing that Kenyans want for their children, especially daughters.

Her specialty is girls dresses, frilly, lacy dresses for special occasions, and Sunday bests. You would never find this kind of thing in Mitumba – western kids don’t wear this kind of thing.  Jane buys used wedding dresses for Ksh 500 (USD 7) and from each one she can create three girls dresses and sell each for Ksh 1,500 (USD 21).

It takes her only 45 minutes to sew each one and she can make and sell up to 40 per month making a tidy profit which has literally allowed her to climb out of poverty.

Janes may not be the slumb dog millionaire but her story of escaping a slum life is humbling. I went to see Jane at home – she now owns her very own two bedroom orange and green house in a new housing development just outside of the city. She has running water, sitting room, a huge kitchen with gas stove, an inside flush toilet and solar lighting.

I visited her former home I n the slum,  It’s hard to imagine how anyone could live in a room six foot by five, with just one bed. The mud floor was covered with a plastic mat but the water in the saturated ground seeped through.

Outside might have been disgusting, but inside the the corrugated iron room was but super neat and carefully arranged. On the bed sat the new tenant, 34 year old Catherine with her two daughters Cynthia (17) and Samantha (3). Her 12 year old son was out. To her right was someone else’s room , and to the left a changaa den (changaa is an illegal distilled alcoholic brew). Behind her were three other rooms.

The room measured about 6 x 6 feet – a prison cell! It was slimy and muddy everywhere, the evil sewage and rotting vegetable smells and the ugly structures were not nearly as invasive as the, noise. It seemed like everyone in Mathare was competing to make the loudest noise, – every room had a radio on full blast as well as the changaa brewing and drinking dens which nearly outnumber homes.  Drunkards (all men) filled the street, and pestered us every few minutes, the community just ignored them as they stumbled down the hill. Children, some without shoes ran around and played in the mud, open sewers and picked through rubbish. After seeing where Jane has come from I can totally understand why she can’t stop smiling.

Her three children are no longer surrounded by filth and noise, changaa dens and drunkards. They play out doors safely, are clean and neat, and they go to school near home. This family eats well as they grow their own vegetables in a garden kitchen. And Jane is no longer just one of the million slum dwellers in Mathare, here in Kaputei, she is a respected member of a budding community.

Janes life story is nothing short of miraculous.   Like everyone else in Mathare, she lived in the slum because she had no other option. When her husband took a second wife so many years ago, she walked out on him and headed for the city, four children in tow, including a baby. She thought she’d be able to get a job, but like many uneducated women her only means of survival in one of Nairobi’s toughest slums, was to use her body. That’s how she survived for many years, doing what she called “dirty business” living from hand to mouth in the filthy, noisy, congested squalor of Mathare Valley, with all her children crammed in one room.

Jane is the poster child of microcredit success, it got her out of poverty and she says it saves her life. She got training and a loan from Jamibora, one of the largest micro credit banks in Kenya. Once she’d paid that back she got another loan, and then a third. This made her eligible for membership in a housing scheme, but first she had to rise 10% of the value of the house, Ksh35,000 ($450).  With her earlier loans she had bought a manual sewing machine, using that she made dresses and beaded jewelry for an international market.  It sounds easy but she says it was very hard to raise the money. There were hurdles along the way and at times she almost gave up her dream.  Perhaps the toughest was the election crisis struck in early 2008 when looters raided the slums and took everything she owned. Without a sewing machine she had lost her means of making a living.

So Jamibora gave her an emergency loan which enabled her to get back on her feet straight away.  Sitting in her proud two bedroomed house in Kaputei Jane glows, it’s hard to disbelieve her story. But there’s more. She wouldn’t let me go until I’d heard the whole story. After getting back her life the first time, Jane decided to find out what her HIV status was. Not surprising, it was positive. Despite this she was in good health, but again she asked God to help – she needs to live long enough to pay off the 20 year loan. She promised to help other slum women by giving free lessons in sewing, after all she never paid for her own classes. So far Jane has taught three others including Catherine.

Are you inspired?  Here’s a question, can you guess why Jane painted her house orange and green?

Modified bicycles in Kenya – 100% Afrigadget!

My good friend Jagi Gakunju who runs the Kenyan environmental cyclists club Uvumbuzi club told me about this project which immediately caught my attention. It’s a collaboration with Africans and a Dutch organization.

You can read all about Cycling Blue in Kisumu on their Cycling Blue blog

modified bicycles Kenya Kisumu

The Cycling Blue Kenya workshop is providing courses, micro credit for (modified) bicycles and creating of employment, it is aimed to reduce poverty. In the workshop bicycles will be modified to create bicycle carts (for instance bicycle ambulances) for sale. Who buys them?  Garbage collectors, local entrepreneurs who want a (modified) bicycle to generate income such as the Cool coolbox, bicycles with extended carriers for transport of cabbages.

Here’s what they are cooking at the moment in Kisumu

bicycles, afrigadget

The idea that bicycles in Africa get modified and adapted for local uses is definitely 100% afrigadget.

Check out the brilliant Cycling out of poverty  website here for more photos and videos.  For more information Luuk Eickmans

Cycling out of poverty
info@cyclingoutofpoverty.com
http://www.cyclingoutofpoverty.com
0031-(0)615895529
SNS-bank 90.61.46.356

If you and your family want a great weekend out on bikes, join the Uvumbuzi cycling club here

Drogba in Nairobi at juakali leather works

Deep in Kariokor, a slum and a hub of Nairobi’s juakali leather industry, you can’t miss spotting Drogba hard at work at his home made leather press.

Drogba at work

Drogba at work

Drogba’s leather press is an assembly of diverse components.

The fly wheels are made up of two used conveyor pulleys full of concrete. These are joined together by two used second hand vehicle half shafts.

The half shafts are connected to an old bench vice screw (hope you are singing along here)

The screw is connected to a press foot

(all together now) “Oh hear the world of the lord” (tune of the kids song Dry Bones)

The print plates are placed on the base of the press frame.

God is able - so is Drogba!

God is able - so is Drogba!

When Drogba spins the fly wheels, he sandwiches the leather between the press plate and press foot producing perfect permanent imprints in the leather

leather goods small

This method is used for most of Kenya’s printed leather products, a huge industry that includes Maasai beaded belts, menu covers, wallets, passport holders, belts, key holders, coasters, handbags, purses, and many fashion accessories and leather souvenir products.

Drogba is 18 years old and works a good 12 hours per day on a casual wage. He has just completed high school and is looking for a college placement.  As you can imagine, he’s a huge fan of his soccer celebrity lookalike and namesake.

(special thanks to Dominic Wanjihia for this contribution)

Jua kali dressed in Mitumba

Cat walk ready arc welder

Catwalk ready arc welder

This bizarre fabricated arc welding machine is the unique collaboration between jua kali and mitumba. Jua kali literally means hot sun in Kiswahili, and refers to the informal small traders who work outdoors in the sun fabricating mostly work metal and wood items, fixing cars and other household items. Unable to afford new tools they fabricate their own out of locally available materials. Mitumba refers to the second hand western clothing sold on the streets of many African cities. The arc welder uses stolen scrap and second hand wires that are coated for insulation using strips of cloth torn from unsellable mitumba clothes.  This is then wound into the welding machine coils.

God help James if it rains

God help James if it rains!

I’d gone to Limuru to get a welder for a job on a dairy where I met James Mutahi. He is a typical jua kali wrought iron artisan who operates on the sidewalk outside his street workshop using his own home made tools.  I’ve seen jua kali home made arc welding machines before but usually they are housed in a protective box. To save money James dispensed with the casing revealing the guts of his arc welder.

James was making security grill for a window. There’s a huge demand for arc welding in Limuru especially for gates and window bars which are essential in the high risk security zones of Nairobi and other urban centers.  Nairobi’s security is the result of the collaboration between mitumba and jua kali!

The picture speaks volumes about the Jua-Kali sector in Kenya– cost saving is paramount whilst safety is overlooked hence no housing box – look for welding goggles, fire extinguisher and other safety gear.

(This submission is from Dominic Wanjihia)

Tractor tyres and bush buckets in Masailand

I have just spent a week in the field studying Masailand ecology and community conservation with Princeton University students. The location is not that remote (Kitengela and Olerai within 40 km of Nairobi) and the community are wonderfully resourceful when it comes to day to day tools for pastoralism.

Masai salt lick made from tyres in Kenya

Tractor tyre trough for water for goats and sheep

This old tractor or truck tyre was somehow cut, opened up and sealed at either end to make a perfectly good livestock watering trough. Even Joy Adamson noted that the Masai question using modern appliances if home made ones do the job anyway.

salt lick2small

Tractor tyre cattle salt lick

Another way to make  a salt lick, Evelyn just cut a truck tyre in half and placed it  on the ground supported by stumps.

traditional bucket small

home made bucket works perfectly

Why buy a bucket when you can just make one with an old water container and a piece of metal?

manure spadesmall

Home made shovel

And if you don’t have a shovel for your manure, just straighten out some corrugated iron, cut it and nail to a stick  and Presto – probably more effective than anything you could  buy in Nairobi. Manure is one of the few products sold to passing trucks on these remote ranches.

beads small

Keeping land open for wildlife migrations in and out of Nairobi National Park can be costly to those living with wildlife. Those in The Wildilfe Foundations land lease scheme earn 4$ per  acre per year to keep the properties open (no fences)  and to supplement their income they make beautiful beaded artworks for sale on Olerai Conservancy.

Maasai ladies making beaded works of art Kenya

It might look like a tough life for some of us, but the Masai out here seem perfectly satisfied and at peace