Archive for the ‘Materials’ Category

AfriGadget Innovator Series: Simon Mwacharo of Craftskills

I recently had a chance to conduct an email interview with Simon Mwacharo, an entrepreneur based in Nairobi, Kenya who a great example of what George Ayitteh has so aptly described as “The Cheetah Generation”.

Simon owns and runs CraftSkills, a small business based in Nairobi, Kenya that focuses on designing and building self-sustaining renewable energy projects in places not accessible to the electric grid. Craftskills had to date undertaken challenging projects in Kenya, Uganda, Tanzania, Cameroon and Rwanda among other places. Simon, whom AfriGadget first got to meet last summer at TED Global in Arusha, Tanzania, graciously agreed to conduct an email interview with AfriGadget.

Craftskills windmill project

AfriGadget: Could you tell us when and how Craft Skills got into the business of renewable energy in East Africa and the inspiration behind the organization?

Simon: CRAFTSKILLS was found in the year 2000 by myself. I was inspired by a challenge from my rural home where we have not had power for the last 40 plus years since [Kenya’s] independence [in 1963]. I come from a hill side village in Sagalla, Taita Hills in Coast Province where we receive quite some strong wind from the Nyika Plateau. This wind passes through without being tapped and sometimes our roofs can not stand in its way.

I started talking to people about wind turbines and how I can get an affordable one which I can make and produce for other needy people. When darkness falls in these villages plus the fog it is virtually impossible to travel the terrain at night.

AfriGadget: Tell us a little about the people behind Craft Skills and the staff who work for the organization.

Simon: I started with two workers. I could not afford to hire trained people so I decided to train myself first then train my two boys. Then I got a friend who repairs radios and TVs in Kibera to help me design and put together a charge controller.

Now we have a team of 20 people and other partners out there in the field with their staff totaling 50. We have technicians, welders fitters, fiberglass experts and engineers and sales people.

AfriGadget: What is the typical profile of a Craft Skills project? Who is your typical client and how are the projects typically executed?

Simon: Most of our clients are not the owners of the projects we put up. They benefit from the battery charging services in the wind/solar sites we put up with our partners. The low income earners who cannot afford grid power or are in settlements where grid power is unavailable. We take both to do the sites ourselves involving the people on the ground as partners. Others are home owners who have invested a lot on building good homes in non grid areas – these put up turbines for their own use like lighting, and pumping water from wells and boreholes. The other segment is the business people I market areas where there is no grid who put up turbines to run charging centres and sell power to other shops or run their off-grid businesses like lodges and hotels, schools and other institutions.

AfriGadget: Can you share with our readers some of the challenges that Craft Skills faces in executing your projects?

Simon: We have faced cultural challenges where we cannot put a turbine on the most ideal site due to beliefs on such sites hence we have to educate the citizens to allow us to do so or redesign the project and relocate. Another is the financial capability of the citizens we find in these off grid areas.

[As a result of this] we have designed low power product (battery bundles and LED lights) to reach them so that they can be counted as beneficiaries of this new technology.

AfriGadget: Why renewable energy? What is the rationale behind Craft Skills’ exclusive focus on projects that produce energy from renewable sources.

Simon: We were looking for something which is affordable and sustainable and cuts across the economic sectors. Solar was proving to be more expensive, delicate, sophisticated and easily stolen when installed on ones home. We needed to sell people more power at a cheaper rate hence wind was the best candidate.

Wind is everywhere just like solar – one needs to get the right spot to put the turbine as high as they can. Its 24 hrs (Day and Night) and we found a cheap way we could make our turbines take advantage of low wind situations with the multi-pole generator, hollow blades for the propeller, with 90 per cent locally available materials making our technology the best application for this region.

AfriGadget: Which would you say has been the most satisfying/gratifying project that you have been involved with at Craft Skills? What was so special to you about this particular project?

Simon: The Chifiri water pan project to me is most gratifying. This settlement is all arid land pastoral community. The demand for water for drinking washing and watering the thousands of livestock is enormous.

Our turbine provided a cheaper solution for water and lighting the “manyattas” around the water pan. The contractor on the ground is excellent on his construction of the earth dams. His design impressed me that water was going to be available for over 6 months instead of the normal 4 months after the rainy seasons. He made sure the dams were well compacted and fenced to avoid animals hoofing inside the dam – increasing the rate of percolation and lose of water in the ground. Water is only available at the kiosks which are piped and placed near the settlements. The project provides water troughs for the animals to drink from and bathrooms for the people to clean themselves in. Within the fenced dam there is an armed home guard or caretaker manning the place with a security light up the tower hoisting the turbine.

Craftskills - Water wheel at a water project in Cameroon

Simon was also interviewed by Juliana Chebet aka AfroMusing, a Senior Editor at AfriGadget on CraftSkills. You can find the video at this link.

African Toys - A Pictorial

We hope you enjoy these pictures of toys from Kenya and Ghana. They are a sampling of the pictures on the AfriGadget flickr group. The materials used to make these toys are scrap metal, tins, wire, and pieces of leather.

Wire Bikes

Ghana
Colorful bikes

Toy Bikes

Spray can wheels

Bikes

Red Dynamo

Tall Bike

Wire Motor Bike from Kenya

Wire Bike

Cars and Tractor

Tin Cars from Ghana

Toy Cars

From Kenya:
Wire Landrover

Wire SUV

Wire Tractor

Wire Tractor

Simpsons Carvings from Kenya

This one is not exactly AfriGadget, more like an AfriToy, but we love the story nonetheless. The video reporter Ruud Elmendorp visited the small village of Tabaaka, near Kakamega, in western province Kenya. Below is a video showing the master carvers at work, creating soapstone figures of The Simpsons characters. The carvings are available for online purchase through the CraftVillage website. Please click on the image below to view the video.

picture-2.png

Al-Jazeera also covered the story last year, focusing on the economic boost of the Simpsons movie on the village, as it saw an increase in the number of orders for the carvings. It is the confluence of popular culture and African handicraft that we particularly enjoyed when it came to this story. If we had our way we would have soapstone carvings of Strongbad! One day.

PS: AfriGadget will have a monthly feature on The World Technology Podcast, which you can subscribe to here. The first issue is now posted. Many thanks to Clark Boyd, the AfriGadget team is quite excited about this.

Africa’s Modular machines Continued: Saws

This is a continuation of Erik’s post on African Modular machines.

The video below shows how the machines are used in wood workshops to make design cutouts, carve out pieces for furniture and to split planks of wood. It is essentially the same machine pieces, motor, pulleys and frame, just customized for different uses. The customization is done in a small industry locally known as Jua Kali or Gikomba, where entrepreneurs like Mr. John Chege purchase them for use in small workshops like this.

When playing the video, please mute it, there is lots of noise from the machines.

Read the rest of this entry »

Africa’s Modular Machines

One of the things that I find most interesting in my travels around Africa is the similar uses of technology to meet the varied demands of different types of mechanics and workers. The particular case I’ve been thinking over is the use of a simple frame and different engines to meet a specific need.

Many of the same components are used from one machine to the next. The fabricators know that each machine has a different use, but that the parts used to make them unique are not that many.

For instance, below is an image of a painting machine.

Low Cost Paint Machine

The painting machine has an engine, an air compressor and a tank for holding the compressed air.

I’ve seen the same setup, switching out the air compressor for a circular saw, water pump, or a generator. In the same way, the compressed air tank can be switched out for a larger fuel-holding tank or some other machinery that fits the specific need.

Below is an image of the same type of machine, this one with the same setup, except that the compressor is used for tire repair instead of painting.

Tire Machine

Generally, the engine and the frame are the mainstay. The engines used are primarily Briggs & Stratton, the old workhorses of Africa, though I’ve seen Honda trying to make headway in this market lately as well.

The machinery setup is a good example of low-cost fabrication using a modular setup. All of the local fabricators tend to use the same frame setup so that they can mix and match with each others work.

More pictures on the AfriGadget Flickr Group.

[Update: I’m currently going through my archive of pictures and videos for more machines like this. If you have some pictures of these types of machines, please send them my way.]

Another example:

the compressor

Mubarak Abdullahi’s home-made helicopter takes Nigeria’s Kano Plains by storm

Yahoo! News (among other sources) carries a story from October 21st about Mubarak Muhammad Abdullahi of the Kano Plains of Nigeria who has built a working helicopter over the last 8 months using scrap aluminum and parts from a Honda Civic, an old Toyota and from the remains of a crashed Boeing 747.

This inventor has had no formal training in flying and his helicopter has never flown higher than 7 feet of the ground. In an interview, he talks about how the machine works:

Mubarak Abdullahi’s home-made helicopter

“You start it, allow it to run for a minute or two and you then shift the accelerator forward and the propeller on top begins to spin. The further you shift the accelerator the faster it goes and once you reach 300 rmp you press the joystick and it takes off,”

Mubarak is ambitious however and has embarked on a new project to build a better helicopter that will be able to make 3 hour flights. He hopes to get support for his project from the Nigeria Civil Aviation Authority (NCAA) and other Nigerian government bodies.

Mubarak Abdullahi’s home-made helicopter  Mubarak Abdullahi’s home-made helicopter



Where the World Sees Junk, Africa Recycles

This post is dedicated to Blog Action Day, where thousands of blogs around the world unite to talk about one theme. This year it is the environment.

Recycled Sheet Metal Crocodile

Simon Mwangi calls himself a mabati (sheet metal) blacksmith. He takes junk and creates beautiful metal animal sculptures. If you happen by his roadside shop on Ngong Road in Nairobi, you’ll see a number of crocodiles and if you’re lucky, a full sized giraffe.

If you’re in the market for a crocodile, which he sells primarily to hotels, be ready to pay 30,000 Kenya Shillings (about $450). They take about one week to make.

A Successful Business Entrepreneur in Africa

What’s remarkable about Simon, beyond the actual artwork that he fabricates, is that everything he does and works with is made from left over metal junk. Even the welding machines that his team uses are made by the team from leftover metal plates and copper wire. (See an example of the welder at this earlier AfriGadget post)

This is an excellent example of how Africans reuse and recycle to meet their needs. Many times their ingenuity creates thriving businesses, proving that entrepreneurship and environmental needs aren’t mutually exclusive.

(More images in the AfriGadget Flickr Group)

A South African’s Homemade Paraglider

Most of the stories on AfriGadget are stories of work-based ingenuity. However, every once in a while you get an incredible story about someone who creates an amazing do-it-yourself “fun” item. In this case Wired is reporting about Cyril Mazibuko who creates his own home made paraglider:

Cyril is the only black South African currently registered with the sport’s ruling body. And it all started with a glider he made from plastic bags, purloined rope and baling wire, a glider that flew — sort of — though it both amazed and horrified the professional paragliders who saw it.


South African’s Homemade Paraglider

Read the full story at Wired

(hat tip Tyrell)

Kickstart Technologies: irrigation, and cooking oil human-powered pumps

I met the managers of Kickstart technology at the recent TED Global conference in Arusha, Tanzania. Kickstart’s patented technology bridges the gap between expensive industrialize equipment used to pump, squeeze or pack and all it’s products are human powered. This is a very important feature in Africa for the Base of the Pyramid (BOP) market, because it solves the issue of energy and cost for equipment used in agriculture, and construction.

Kickstart’s most popular product is an irrigation pump that uses the stepping motion you see in a work-out gym to move water hundreds of feet to irrigate land. Kickstart also has been able to sell several thousands of these products all across Africa, and has been approach by the United Nations to sell globally.

Below is the irrigation pump

Kickstart pressing pump for building construction

Below you can see a picture of a person squeezing seeds to make oil

Here is a little more about Kickstart from the organization’s website.

About KickStart

KickStart’s mission is to help millions of people out of poverty. We promote sustainable economic growth and employment creation in Kenya and other countries by developing and promoting technologies that can be used by dynamic entrepreneurs to establish and run profitable small scale enterprises.

Go to the organization website

William’s Windmill



William’s Windmill, originally uploaded by whiteafrican.

Inspiring, innovative and representative of what Africa’s future holds.

William Kamkwamba is a 19 year old Malawian who built his first windmill at 14. Here he is, pictured just this last week doing some work on his windmill near his home.

The propellers are made of plastic pipes supported by sticks to that they should not bend when the wind is strong and placed almost vertical to the direction the winds is coming.

Unlike in most windmills where the propellers directly turn the spindle connected to the turbines directly, William added pulleys to his machine to increase speed thereby generating more energy.

There are three pulleys and the last is connected to a bicycle wheel. When this wheel turns it turns a dynamo which in turn generates electricity.

Read his blog for inspiring stories about making things work in rural Africa!

Read more on William’s Windmill blog in Malawi.