Solving the flexible biogas digester problems

You’d think that given the amount of cow dung available around rural Africa that biogas would be a big hit right? Well, its actually relatively unknown. The main reason is materials, coast and complicated technology. People in these areas use charcoal or wood for their domestic cooking needs – its not only dirty hard work to collect firewood, but it’s unhealthy and damages the environment. But, it’s free …

We believe that  biogas from cow dung holds huge promise for rural and urban areas as a cheap source of energy that can be turned into domestic use or even business anywhere in rural Kenya….eg. pasturizing milk, making yoghurt, running fridges, generators, hammer mills for grinding corn, cooking, baking, heating water, running machines… and reducing your carbon footprint.

I have recently become the latest guinea pig for Dominic Wanjihias experiments … and it has been quite a learning experience

Problem No. 1.The system needs to be cheap and mobile for communities who don’t own land or who move regularly (pastoralists)

Simply Logic flexi -bag for biogas - small, cheap and made of parts you can find in any hardware

Biogas system on a motorbike in Kenya

You may need a Dominic to help set it up

It can be dirty work - but don't let that discourage you...

After only 2 weeks it will have ballooned like this

After only 2 weeks the bag will have inflated with methane - beautiful biogas

Great party trick: The biogas will burn and amaze

Problem No. 2. The pressure is not enough to light a stove. Nothing ever works as you initially planned that’s why having a fundi like Dominic around to modify, adapt and rethink as you go along helps so much.

To create pressure Dominic got two tanks, and did some juakali pipe connections. One tank was placed above the other. The lower tank was filled with water. Long pipes and short pipes were put through the lids and specially made holes in the tanks …  It’s all about applying simple physics really…

You need a few tools - all available at tusky's or Nakumatt

Then using a pump ..(we’ll be using a modified bicycle pump next time) he was able to move the gas from the flexi bag to the lower tank and displace water to the upper tank. This water creates enough back pressure to get the stove to light.. that’s the theory … here is what happened.

A curious boda boda rider (motorbike taxi) called Victor volunteered to help… Rhoda watched in awe

Victor pumped... others set up the stove

“Houston we have a problem” …Ok, accidents are bound to happen…pressure pushed the pipe off  and Victor got soaked..just water though. The top tank fills with water as you pump biogas into the bottom tank, and the water drains back to the bottom tank as the gas is used

Course all this hard work was not for nothing – we had to make a cup of tea -

It took 15 minutes for the water to boil!

Yes we are very very proud that the system worked so Cheers! a well deserved cup of tea.

We estimate that it took about 1/4 to 1/2 of the gas in one blue tank to boil the kettle – that’s about 1/8th of a cubic meter – and the entire flexi bag contains about 5 cubic meters… which means we have about 10 hours of gas use…..and the stuff is being produced all the time (we had quite some wastage as we fooled around to get the system to work)

Well it all seemed to be going just fine when …pssssssttttt

Houston, we have another problem...we sprung a leak!

Nothing serious but we were losing a bit of gas through one of the lids (holes had been drilled through the  lids to insert pipes) …we  need to fix that before we build up any pressure in that tank.

If you are interested in biogas let us know! Leave a comment.

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27 comments for this post.

Comment from Marcel
9 June 2010 - 7:10 am - :

Excellent guys!! Good Work!

Now, just try feeding the thing food waste – particularly stuff that’s sugary (fruit) or starchy (flour) – and watch your gas production go through the roof. This is ARTI style!!

Dr Anand Karve of the ARTI institute, India, asked “what if we feed the digester food, rather than let an animal derive energy from it and then pick up the remaining bacterial activity in it’s dung?” — the result is much faster gas production. In practical terms it can mean a smaller digester and storage system.

See…
http://www.arti-india.org/index2.php?option=com_content&do_pdf=1&id=45

and – what T.H. Culhane is developing…
http://solarcities.blogspot.com/

Keep it up!

Comment from Francisco
9 June 2010 - 8:11 am - :

There’s an article by Michael Yon on biogas in asia:
http://www.michaelyon-online.com/gobar-gas.htm

Comment from Klaus Leiss
9 June 2010 - 9:33 am - :

One way to increase the gas pressure is to put a weighted plank on the gas bag. Another is an reservoir bag that can be squeezed when gas is needed.
A similar bio-gas reactor is described at
http://www.aidg.net/index.php?option=com_remository&Itemid=34&func=fileinfo&parent=category&filecatid=14
Since it is made from thin polyethylene it is more fragile but the articles describes the important features.

Comment from Johnny Brooks
10 June 2010 - 12:14 am - :

I’m interested. Would love to know cost of setup when all is perfected.

Comment from Alison Lowndes
10 June 2010 - 3:45 am - :

Brilliant article, I’ll pass it on to everyone we know in Kenya.

Comment from Pete van Loon
11 June 2010 - 8:21 pm - :

This is why I like Afrigadget – they’re pioneering things I’d like to see in the developed world in the future. If every house had one of these the environment would be much healthier. Obviously Westerners want about 1000 times more energy than what this provides, but its a start.

Comment from Simon Collery
12 June 2010 - 8:00 am - :

Hi, great one, I’d love to see one made and find out if I could make one. I’m based in Nakuru, Kenya and I’d really love to see one built here or in other places where people should think about how they will cook in the future, once they have used up all the wood. Is there anyone making one that you know of so I could visit and watch?
Simon

Comment from Gobar Gas | Tip of My Brain
12 June 2010 - 9:11 am - :

[...] to add: Here is a build log (with pix) from a portable/flexible unit in Africa. I hadn’t considered the [...]

Comment from Paula
13 June 2010 - 1:50 am - :

Thanks for all the great comments, Simon, we will be demonstrating one at Maker Faire – hope you are coming for that? Johnny I’ll update the post shortly – the cost estmate is currently Kes 28,000 for the digester. The extra tanks and hose pipes, pump and fittings come to an additional Kes 5,000. We will use a modified bicycle pump which will reduce that cost significantly.

Comment from Paula
13 June 2010 - 1:55 am - :

Thanks for the link Francisco, and thanks for the advice Klaus. We will look into both these ideas and let you know how it goes.

Comment from Response to condom experiment on food waste vs dung for biogas « Wild About Africa
20 June 2010 - 5:07 pm - :

[...] more about the how we installed a flexible biogas system at home on [...]

Comment from Marika
24 June 2010 - 7:21 pm - :

My husband built a biogas system at our house in Uganda. It took some modifications, but not only was he able to provide 4 hrs+ of cooking gas per day, but he also was able to modify a generator to run on the methane produced! It is an amazing technology and definitely needs to be increased! here’s a bit more on his project http://worldsafari.org/biogas.html

Comment from paula
24 June 2010 - 10:34 pm - :

HI Marika, this is very interesting, when was the system built and is it still running? We have found that metal tanks in these systems lead to corrosion and leaks in Kenya – many systems break down after 6 months. I’m also impressed with the very low cost of your system considering the amount of labour involved – I assume that you were not paying for labour? As well as tanks and cement – in Kenya cement is extremely expensive. Empty rubber tanks are not cheap either. Concrete systems here are being installed for over 2 – 3,000$!!! The bag system that Dominic is installing costs about 350-500$ depending on location (transport costs) and length of piping required . That doesn’t include appliances and I love what you did for a stove – simply brilliant!

Thanks for the links, Paula

Comment from kariuki kiboi
28 June 2010 - 7:37 am - :

good work,how can i get hold of one,need for my mum in mbere,gachoka area,
kariuki

Comment from Biogas analysis in my kitchen « Wild About Africa
9 July 2010 - 1:04 am - :

[...] find out more about my biogas installation check out my latest condom experiment on substrates with and the super cheap and very effective [...]

Comment from Biogas analysis in my kitchen « Wild About Africa | Galaxy Shopping
9 July 2010 - 12:30 pm - :

[...] find out more about my biogas installation check out my latest condom experiment on substrates with and the super cheap and very effective [...]

Comment from be there boys & gals:Unnatural acts we should outlaw in Africa « Acbnews's Blog-Africa`s no 1 Financial Portal
15 July 2010 - 1:33 am - :

[...] find out more about my biogas installation check out my latest condom experiment on substrates with and the super cheap and very effective [...]

Comment from ethnicsupplies
23 July 2010 - 3:50 am - :

WOw! this is really interesting and would love to have our community project in Ruhanga SW Uganda try it. Can you help?

Comment from Chris O
27 July 2010 - 10:01 am - :

So just to make sure I have this straight, you put manure in a sealed bag, and it fills up by itself with usable methane? No extra chemicals to add? Does any kind of manure work? What about human waste?

Thanks for any info!

Comment from Abe
25 August 2010 - 12:26 pm - :

This is the type of thing we need in my village in Mexico. I can see how most things would work and fit together, but where do you get the big plastic bag? What is it made of?

Comment from Rural Africans And Biogas For Home Use | Rafael Marquez Online
20 September 2010 - 7:27 am - :

[...] Wouldn’t that be great? Amplify’d from http://www.afrigadget.com [...]

Comment from NICHOLAS
22 September 2010 - 8:30 am - :

really like what i see. how can i get first hand information on biogas. hope to spread the good news in the north rift and western kenya

Comment from Finding Africa’s Innovators — WhiteAfrican
27 November 2010 - 8:54 am - :

[...] Bio gas systems [...]

Comment from Andrew Amadi
13 June 2011 - 3:59 am - :

Dear Paula,
I am very interested in integrating this kind of a system with a mobile cooker that has been developed but runs on LPG and diesel. I think it would be a suitable technology for personnel who have to be in the wild and do not want to cause further destruction to forests. Please get in touch with me so that we can see how to merge these two technologies.
Sincerely,

Andrew Amadi

Comment from yard pumps
11 November 2011 - 6:05 pm - :

yard pumps…

[...]AfriGadget » Blog Archive » Solving the flexible biogas digester problems[...]…

Comment from MasTekop
16 December 2011 - 4:47 am - :

amazing information. i am living in country side. around us there are poultry manure and till now nobody manage it as biogas or fertilizer. i am still studying to use as biogas. thanks for the information.

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