Archive for the ‘Materials’ Category

Drogba in Nairobi at juakali leather works

Deep in Kariokor, a slum and a hub of Nairobi’s juakali leather industry, you can’t miss spotting Drogba hard at work at his home made leather press.

Drogba at work

Drogba at work

Drogba’s leather press is an assembly of diverse components.

The fly wheels are made up of two used conveyor pulleys full of concrete. These are joined together by two used second hand vehicle half shafts.

The half shafts are connected to an old bench vice screw (hope you are singing along here)

The screw is connected to a press foot

(all together now) “Oh hear the world of the lord” (tune of the kids song Dry Bones)

The print plates are placed on the base of the press frame.

God is able - so is Drogba!

God is able - so is Drogba!

When Drogba spins the fly wheels, he sandwiches the leather between the press plate and press foot producing perfect permanent imprints in the leather

leather goods small

This method is used for most of Kenya’s printed leather products, a huge industry that includes Maasai beaded belts, menu covers, wallets, passport holders, belts, key holders, coasters, handbags, purses, and many fashion accessories and leather souvenir products.

Drogba is 18 years old and works a good 12 hours per day on a casual wage. He has just completed high school and is looking for a college placement.  As you can imagine, he’s a huge fan of his soccer celebrity lookalike and namesake.

(special thanks to Dominic Wanjihia for this contribution)

Jua kali dressed in Mitumba

Cat walk ready arc welder

Catwalk ready arc welder

This bizarre fabricated arc welding machine is the unique collaboration between jua kali and mitumba. Jua kali literally means hot sun in Kiswahili, and refers to the informal small traders who work outdoors in the sun fabricating mostly work metal and wood items, fixing cars and other household items. Unable to afford new tools they fabricate their own out of locally available materials. Mitumba refers to the second hand western clothing sold on the streets of many African cities. The arc welder uses stolen scrap and second hand wires that are coated for insulation using strips of cloth torn from unsellable mitumba clothes.  This is then wound into the welding machine coils.

God help James if it rains

God help James if it rains!

I’d gone to Limuru to get a welder for a job on a dairy where I met James Mutahi. He is a typical jua kali wrought iron artisan who operates on the sidewalk outside his street workshop using his own home made tools.  I’ve seen jua kali home made arc welding machines before but usually they are housed in a protective box. To save money James dispensed with the casing revealing the guts of his arc welder.

James was making security grill for a window. There’s a huge demand for arc welding in Limuru especially for gates and window bars which are essential in the high risk security zones of Nairobi and other urban centers.  Nairobi’s security is the result of the collaboration between mitumba and jua kali!

The picture speaks volumes about the Jua-Kali sector in Kenya– cost saving is paramount whilst safety is overlooked hence no housing box – look for welding goggles, fire extinguisher and other safety gear.

(This submission is from Dominic Wanjihia)

Tractor tyres and bush buckets in Masailand

I have just spent a week in the field studying Masailand ecology and community conservation with Princeton University students. The location is not that remote (Kitengela and Olerai within 40 km of Nairobi) and the community are wonderfully resourceful when it comes to day to day tools for pastoralism.

Masai salt lick made from tyres in Kenya

Tractor tyre trough for water for goats and sheep

This old tractor or truck tyre was somehow cut, opened up and sealed at either end to make a perfectly good livestock watering trough. Even Joy Adamson noted that the Masai question using modern appliances if home made ones do the job anyway.

salt lick2small

Tractor tyre cattle salt lick

Another way to make  a salt lick, Evelyn just cut a truck tyre in half and placed it  on the ground supported by stumps.

traditional bucket small

home made bucket works perfectly

Why buy a bucket when you can just make one with an old water container and a piece of metal?

manure spadesmall

Home made shovel

And if you don’t have a shovel for your manure, just straighten out some corrugated iron, cut it and nail to a stick  and Presto – probably more effective than anything you could  buy in Nairobi. Manure is one of the few products sold to passing trucks on these remote ranches.

beads small

Keeping land open for wildlife migrations in and out of Nairobi National Park can be costly to those living with wildlife. Those in The Wildilfe Foundations land lease scheme earn 4$ per  acre per year to keep the properties open (no fences)  and to supplement their income they make beautiful beaded artworks for sale on Olerai Conservancy.

Maasai ladies making beaded works of art Kenya

It might look like a tough life for some of us, but the Masai out here seem perfectly satisfied and at peace

Recycling: From diving wetsuit to laptop bag

When Dipesh Pabari of Camps International sent me pictures of these laptop bags and bottle can holders, I just knew it would be something you AfriGadget fans would appreciate.

Recycling wetsuits

The fact that discarded waste is converted to something very useful… Its definitely AfriGadget. I asked Sander Den Haring a few questions about these cool products.

Recycling wetsuits

How did you begin your company?

I was born in a small town called Hellevoetsluis in the Netherlands but only lived there till i was 5. At that point my family moved to Yanbu, Saudi Arabia where i grew up and ended up spending 16 years. Yanbu is an industrial town situated on the Red Sea and i believe that a lot of the what, who, why and where i am is as a result of this. From the very beginning of our time in Yanbu my parents began a weekly outing to the beach which my brother and i eagerly anticipated every Friday (weekend is Thursday and Friday in Saudi Arabia). Once at the beach we would go out and snorkel virgin reefs in the Red Sea and be stunned by the serenity and tranquility each and every time. My love for the aquatic realm and the conservation of said realm has derived from these expeditions. It led me to complete a Masters in Marine Biology from the University of Groningen in the Netherlands in 2000 so that i could work in the field of marine conservation.

In 2004 i moved to Kenya where i have lived ever since. I began work for Buccaneer Diving as a base manager and soon added on the role of resident marine biologist. Under this capacity i was able to instigate a snorkeling program for some of the underprivileged local government schools in Mombasa (Schools to the Sea program) and an artificial reef program in the Mombasa Marine Park. Both these projects had local partners involved as well. I eventually finished full time work with Buccaneer Diving in June 2009 as the Operations Manager of Buccaneer Diving Kenya and currently fulfill only a part-time quality control position within all of Buccaneer Diving (Kenya and Zanzibar).

I really enjoy thinking of ways to create environmental attitudes and the recycled wetsuit product line has been great in achieving this thus far! We are still coming up with new products and refining the existing products. There are no limits barring our creativity.

What was the inspiration for re-using the diving wetsuits?

In the dive industry wetsuits have a finite lifetime after which they become ineffective (have lost their insulating capability), or they become too hole-ridden to use in a professional business. In the past, these wetsuits were discarded. This seemed an obvious waste of material (as for the sake of a few holes, large patches of usable neoprene were being thrown out), so Buccaneer Diving began looking at what could these patches of neoprene be used for. Traditionally we have used smaller bits of neoprene for various “odd jobs” (eg. snorkel holders, buffering/padding material, informal packaging, patch material for other wetsuits), but these “odd jobs” required small amounts that did not need frequent replacement. So we started thinking if there was anything else that could be made and the obvious item was laptop bags. The bottle/can holders soon followed suit as the sleeves and legs of wetsuits already had the obvious shape (they just needed a bottom added). We are currently making the products more of an “item” and also looking into how we can incorporate the production of these products to benefit other charities. these exciting developments will be happening within the next few weeks we hope so definitely watch this space (it’ll be worth it!).

When did you start selling the bags/bottle covers etc?

This is a new venture and its been active for the last seven months, so still very young. We are looking at various other items we can make from the recycled neoprene (placemats and coasters might be possibilities).

How much do the items cost?

Currently the laptop bags sell for Ksh 2500 (about 32 usd) and the bottle/can holders ksh 350 (about 5 usd)

Are they made in Kenya/Mombasa?

They are indeed produced in Mombasa. Again, the story behind the production will unfold in the next few weeks and its worth the wait.

Where can people order? Can they pay by MPESA (Mobile Money)? (Just kidding, but hey!)

These products can be purchased at the Buccaneer Diving base at the Voyager Beach resort, Mombasa. We have not yet explored the use of MPESA in the purchase of these products as they are still young, but who knows what the future will bring. We can also arrange for products to be sent via courier if people are unable to visit the Buccaneer Diving base. Sander can be reached via email sander at green-water [dot] org.

Flat parabolic mirror is not an oxymoron!

Can a parabolic mirror be flat? Dominic Wanjihias latest invention may prove that this is the most efficient way of capturing solar energy.
flat parabolic mirror 2

Everyone knows what a parabolic reflector is, right? It’s supposed to be a curved surface that collects energy by converging it towards a focus. Parabolic reflectors were invented a very long time ago and have been used in satellite dishes, spot lights and car headlights to name a few. They are also widely used for alternative energy projects to concentrate solar energy for heating and cooking.

Dominic (designer of the flexible solar vest, the solar dryer, and camel milk cooler for Somalia) thinks that the parabolic mirror should lose it’s shape which is an obstacle, to transportation and function.

So how does the flat parabolic mirror work? Dominic has cut inch wide 2 foot long pieces of flexible acrylic mirrors and arranged them at specifically computed angles. When angled towards the sun, this creates a perfectly focused beam of light.

flat parabolic mirror

This concentrated energy can be used to heat water in a pipe for numerous purposes including generating electricity. The beauty of this gadget is that

  1. It is very cheap,
  2. It can be quickly dismantled or moved,
  3. It is easily transportable as it can be carried flat or in a tube,
  4. It is easily repaired if broken as the individual mirror pieces can be replaced (rather than having to fix or replace an entire parabolic mirror).

Please note that this is part of Dominic Wanjihia’s ongoing project with Nairobi University and MIT’s FabLab where he is doing a course.

Fab lab sign .

Coconut + Zippers = Handbags

My daughter and I had a lot of fun on Lamu island, off the coast of Kenya, earlier this year. One of the items we came across was this coconut handbag. Some had designs, some were raw, all were incredibly cool.

Coconut + Zippers = Handbags

If I remember correctly, I bargained poorly and bought it for 150/= ($2). The problem was that the merchant new how badly my daughter wanted it so he knew I was stuck. :) This is the one we ended up buying:

Coconut + Zippers = Handbags

Yes, these are mainly for tourists. However, it’s a good showcase of local reuse of what would otherwise be garbage for microentrepreneurial gain.

Solution for Nairobi Blackouts

It’s no secret that Kenya’s rivers are running dry as a result of forest destruction and environmental degradation which has led to a season of blackouts in the capital city Nairobi.

Typical of the ingenious people of Nairobi one street vendor has cashed in on the crisis with this wonderful gadget which he markets as

“Perfect for Nairobi black out”

juakali lamp1

As you can see I could actually read by the light of this lamp which is made from a used tin can, some pieces of wire to make the connections

juakali lamp3

And the battery compartment is ingeniously crafted from a circle cut from a retired flip flop.

juakali lamp2

I love my juakali lamp and everyone that I know  in Nairobi needs one of these lamps. Everything about it is so true to the juakali spirit – hand crafted using colourful recycled tins, and designed for a real purpose with a handle so you can move it around from room to room or hang it up. The vendor tried to sell it to me for Ksh 350 but we settled on Ksh 200 (about $2.50) though I’m sure he would have gone cheaper but the traffic was moving and I had to go.

If you want one visit the Nyayo stadium roundabout.  They stood out amongst the chinese junk that vendors are selling you could practically kit out your house from the junk on sale there. Here’s a short list of what I saw during my 30 minute traffic hold up:

Pens, hats, footballs, blow up spiderman (who needs one of these?), peanuts wrapped in newspaper cones,

smelly car things, driveres licence holding cases, scarves, giant maps, Kenya flags, apples, kits (spiderman kites),

Nike shorts, cowboy hats, socks, oanges, backpacks, cheap watches, key chains knives, olympic medals (yes I wanted one of those!),

knee length shorts for guys who sag, hazard ttriangles, cables to cack your car, name tags for meetings, torches, window wipers (!),

car mats, pears, plumbs, tiny folding chairs for children (or Chinese people?), vehicle number plates, fire extinguishers, stickers,

Enormous framed pictures of furry cats and snow leopards (I can just see one of these this in my house), bananas and bandanas, plastic lunch boxes, pillows and cussions, a huge variety of stuffed toys,

posters with Jesus’ sayings, polo shirts, stearing wheel covers, spanners, screw drivers and of course my favourite – juakali lamps.

Nairobi never fails to impress. I love it. What else have you seen on sale in the Nairobi streets?

A Wearable Flexible Solar Panel Vest

This is a proposed way to maximize the usage and efficiency of the KVA Flexible Solar Portable Kit by Dominic Wanjihia. Dominic was awarded one of the Flex Kits at the recent Maker Africa Faire in Accra after showing off some amazing new ideas.

One of the cheapest form of transport in Kenya is the “Boda Boda” literally meaning “Border-to-border”, a bicycle ride from one countries boarder immigration offices through no-mans land to the immigration offices of the bordering country customs office.

Solar powered vest for bodaboda bicycle taxis

This mode of transport is non discriminatory and is used by people of all walks of life. from school children, market goers, workers, business persons, etc. The popularity is partially due to the speed and convenience as one does not get stuck in traffic. In the Lake basin town of Kisumu there are estimated to be over 500,000 BodaBoda’s. In the whole county, in excess of 1,500,000

The BodaBoda rider normally works from as early as 4.30a.m. to as late as 10.00p.m. depending on security in the area. He relies greatly on his mobile phone for clients to call for his services. His peak cycling times are early morning, lunch hour and dusk as persons head home from school and work. Translates to 4 – 5 hours in total daily riding time.

Due to the lack of know how and the complexity of electronics, the lack of power storage (i.e. a battery, and the cost) the Cycle dynamo is only effective for charging items and lighting while he is riding. Also, due to space or lack of, cost, insecurity and theft, attaching “Hard” Solar panels to the bikes has never been a viable sustainable option.

However, with the introduction of the Flexible Panels I believe wearing the panels on his back eliminates all these constraints. It also means he is generating power from sun-up to sun-down, an average of 12 hours a day.

Attaching the flexible panels on his back ensures:

  1. His phone is always charged guaranteeing customer accessibility
  2. He has light at home from the LED’s so saves on heavy power bills
  3. He always has an emergency light with his – LED
  4. The panels will not get stolen
  5. One can also offer charging facilities to client being carried

Other users
The BodaBoda is not the only potential user of the Flexible Panel by wearing it. Anyone spending long hour’s outdoors is a candidate. The farmer, fisherman, hawker’s and peddlers, city council outdoor workers, tourists, campers and hikers – just to mention a few.

Solar panel on a vest design by Dominic Wanjihia from Kenya

Attaching the Panel
It can be attached in a variety of ways. Velcro, Pop Buttons or simply attach Rucksack like straps so it can be worn with any garment. In the latter case the small pouch containing the controller and battery is attached to the back of the panels with Velcro.

Solar panel on a vest by Dominic Wanjihia in Kenya

If you would like to get in touch with Dominic, you can reach him at dwanjihia@yahoo.com or by phone at +254722700530

Cement-bag Bellows in Lamu

I was in Lamu in June and came upon a metal workshop tucked away behind the front row of buildings on the main path from Lamu Town to Shela. Inside were two blacksmiths, Adam Marabu and Abdul Ahmed, working diligently at creating a new anchor. What caught my eye though, was the bellows. They had taken old cement bags and hooked them up to metal pipes in the floor that fed air into the make-shift furnace.

Here’s a short video with some footage of them at work:


Lamu Cement-bag Bellows (AfriGadget) from WhiteAfrican on Vimeo.

One of my favorite stories on AfriGadget was the other unique bellows I found, this time in Nairobi, made out of an old bicycle. Both of these go examples go to show what can be done with very little. It’s about improvising what you have and overcoming a challenge.

Adam and Abdul make all types of items, but they told me that their main products are anchors, which range from small to large (2000-5000/= or $26-65) and, chisels and coconut shellers. They create a lot of the small metal pieces on the local dhows, and also make doors and window frames for the homes in the town. Really, they can make just about anything that you desire, like experienced metal workers anywhere in the world. What’s amazing is what they do it with.

Cement bag bellows and blacksmiths in Lamu Kenya

Cement bag bellows and blacksmiths in Lamu Kenya

Cleaning massive amounts of water with chlorine

Cleaning massive amounts of water with chlorine from WhiteAfrican on Vimeo.

Suprio Das is part of the water-cleansing team with Killian Deku, Laura Stupin and Bernard Kiwia. Besides the ball-valve doser, they’ve also created a siphon mechanism chlorine filter. It, like all of the IDDS work, uses locally available materials.

This particular project attaches to a hand pump and can cleanse unlimited amounts of water. Best of all, it has no moving parts, so it is less likely to break or wear down over time. It works by dripping chlorine into the water when a certain water level is reached. Then, the water comes pouring out in batches.


Chlorine water filter and doser